How to set up oxygen plant

Cistron System started its journey as Oxygen Generator Manufacturers in India and checked out the oxygen plant setup shared in this blog and started offering various other pharma products by expanding our manufacturing capabilities.

If you are looking for a guide on the cost setting up oxygen plant do read till the end. We outline the oxygen plant process as a manufacturer of a wide range of oxygen plant and our products comply with WHO GMP specifications.

Oxygen has various applications in industries like steel production, glass manufacturing, water purification, and in the medical sector. Additionally, it is also important in aviation and space programs where lack of breathable oxygen can become a concern. With the Covid-19 epidemic hitting healthcare facilities hard across India, the demand for setting up oxygen plants has surged considerably in recent years. Establishing an oxygen plant involves several processes and considerations, such as planning, equipment, manpower, government approvals, and regulatory compliance to name a few. Here is a quick guide to help you get started:

Feasibility: It is important to understand the pattern of demand in the target market. Whether it's for medical purposes or industrial applications, the cost of establishing the plant will be determined by the target audience.
Technology: Pressure Swing Adsorption is suitable for small to medium production plants. This method is used to separate oxygen from nitrogen by using adsorbent materials. Cryogenic Distillation is ideal for big-scale operations. This technology involves cooling air to a low temperature to separate oxygen.
Site: Choose a location with access to highways, electricity, and water. There should be sufficient space for the equipment to operate effectively and also to store goods. Additionally, ample space for expansion should also be considered.
Regulatory Norms: In addition to necessary permits needed from local authorities for various clearances regarding safety and environmental clearances, investors will also need to comply with relevant standards of oxygen production such as ISO, ISI, and other relevant regulations. Without their clearances, the products will either not be accepted or legal wrangles may arise shortly.
Equipment: Once the oxygen is generated, it requires specially developed containers, compressors, and purification units to store it. Investors will have to make sure that this equipment meets the required performance criteria to maintain the quality and efficacy of the product.
Safety Protocols: In addition to having a reliable power and water source, the manufacturers are required to develop protocols that need to be followed in case of emergencies. Emergency shutdown, fire detection, and leakage detection are a few scenarios for which effective protocols need to be in place.
Standard Operating Procedure: Every aspect of the production process requires a robust SOP in place to maintain quality, efficiency, and safety in the production area.
Maintenance: Once the plant is established and operational, a dedicated team needs to be assigned to maintain equipment to ensure optimal performance and minimize downtime. Regular inspection of the machinery through dedicated personnel or monitoring technology should be undertaken.